Please Stand In ‘Queue’

by Suraj February 17, 2012

in General

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Recently the Mahindra XUV500 created a buzz, once again, when it received booking scaling more than one year of their manufacturing capacity. Many people, including Mahindra, saw it as the best thing which can happen to any product. There are some more products in the same league like the Maruti Suzuki Swift, Swift DZire, Toyota Fortuner, Innova, Hyundai Verna, Honda Brio and Jazz in cars and the Honda Activa, Royal Enfield Classic in bikes. Can we find the reason? Some cars have shown a surge in demand for diesel variants because of petrol price hikes, others saw a surge in demand because of the value for money it is offering while some got hit on production line because of natural calamities.

I remember the days of the 1980’s-90s’ when Indian automobile industry was driven by the manufacturers and not the customers. Bajaj Auto and Hindustan Motors used to say: wait for a year or two atleast, you are in queue! Just imagine you have money ready in your hands but no one to give you the product you want. So many times people would end up in buying second hand vehicles at higher price tags. The reason behind this may be the technology and the market conditions. The technology was in growing stage turning into very small scale production. There were only few companies in the market like Bajaj Auto, HM, Premier Auto, Maruti Udyog and Kinetic. All companies had their segments and market share well defined. So it all created a non-competitive atmosphere called ‘Monopoly’.

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But why it is happening now, when we are having cutting edge technology, better infrastructure, better financial conditions and best manpower? Lets try and speculate a few reasons.

The product variety and complexity has grown to such a scale that it is affecting the decision making and forecasting the market has become difficult. Take the case of Maruti Suzuki. They are offering 13 major models currently. Now multiply this with engine options, fuels options, features options, color options and many more variations. It would convert in a complex matrix of n numbers of combinations. So it is not so easy to handle that math when you are handling Indian customers.

- Then there comes the factor of Great Indian Government. Government, over past couple of years, has increased the price of petrol abruptly. Forcing many buyers to turn towards diesel option suddenly. But at the companies end, were the diesel engines ready? Answer is NO, because previously the same Indian customer preferred petrol over diesel considering price and maintenance costs. Manufacturing lines are not so flexible to cope up such a surge in demand and also adding the capacity for a short period is not advisable because it again requires many mathematical calculations to invest large amount of money.

- Come budget 2012-2013 Government is considering additional duty on diesel cars and increasing cost of diesel for non-commercial vehicles. So can you anticipate the market trend after April 2012? Again saying it is not so easy!

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- Last year Maruti Suzuki saw major labor crisis at Manesar which brought down the production suddenly. This situation cannot be anticipated by anybody on Earth. And this can happen with any other manufacturer in the world. Many say we have skilled labor available in large numbers but political influence/ workers union is what drives them. It’s better we do not get into that mess.

-  Natural calamities: Honda India, inspite of very few models and variants on offer, is having 4-6 months waiting on some models. Honda decided to correct their products prices and they did it with City and Jazz (the decision, Honda, should have taken way back). Results are visible to all of us. Also they brought in their small car Brio at an attractive price tag. But the problem came to them from their mother land and Mother Nature. Japan and Thailand consequently got hit by nature and all activities came to an abrupt stand still. Influence of Mother Nature cannot be denied by anyone and nobody can do anything to change or stop that.

Global financial unrest is what we are seeing very frequently in this decade. Since 2000 we have seen three such financial slowdowns. Capital is the backbone of any company, so small turbulence in finance has direct impact over production.

Finally we have seen some major factors affecting automobile production and its consequences. But the case with Mahindra XUV500, Royal Enfield Classic 500, Honda Activa, Maruti Swift appears little different. Before launching any product the process of product design not only includes the product but also system, infrastructure support required to manufacture. So while designing a XUV500, where did the Mahindra fall short? Didn’t they realize that they are going to receive such overwhelming response? Or they should have launched XUV500 at a slightly higher price? Was the XUV500 launched in a hurry? Something is wrong for sure because current condition is not ideal for a product which deserves much more. XUV500 is new in the market, let’s say it will need some time to manage the situation. But what’s wrong with Honda or Royal Enfield or even Maruti Suzuki? The answer may be one of the factors mentioned above or something unknown which only God knows.

Are you satisfied with such a long waiting period? Is it justified to wait so long even when you are having everything ready?

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{ 16 comments… read them below or add one }

Pritish February 17, 2012 at 7:10 pm

good to see tht somebody is concenrned about the waiting period.if the car has more than a six months waiting period other cars with new technology are bound to be launched creating confusion in minds of people.Theres a need to see whether this is a artificial hype or true..

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Praveen February 17, 2012 at 7:31 pm

nice post buddy…
LIKE !!!!

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Rajan February 18, 2012 at 12:45 am

With poor infrastructure and idiots on road there is no point in getting the vehicles you like when you like. i would absolutely go with the policy if its does the following restrcitions to curb phenominal growth of vehicles on the road.

1. Increase the insurance to pinch your wallet every year.
2. No insurance coverage if you do not show a reserved parking space
3. Road Tax and registration tax should be doubled.
4. Provide good public transport connectivity.

the Auto boom what we see now is not healthy and we already started to see its crumbling because of ever increasing fuel price. The SUV fever.. it reminds me of the US market crazy about gass guzzlers.. soon the US citizens realised cost impact and dumped the SUV’s over small car. we might see similar situation ssoon.

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Faisal February 20, 2012 at 1:50 am

Rajan, we are going the SUV way at the moment.

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Ninu February 18, 2012 at 1:13 pm

very well said dear..

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Sushil February 18, 2012 at 10:18 pm

very well written thought provoking article. Good to see thw factors listed out. However I think manufacturers and dealers need to do their forecasting a bit better. They have all the data of their past sales available. This should be useful in projecting future sales/requirements.

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abhisek February 18, 2012 at 10:27 pm

I find it stupid waiting for such long. Better buy any other vehicle. Remember if u wait 1yr n buy later u waste 1yr wat u could hv enjoyd on anothr vehicle n thr r so many competitive vehicles to choose from. Time is more important than money n vehicle.

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Ramesh February 20, 2012 at 12:52 am

Its a nice post Mr. Suraj,

and can you explain about “what does it mean factor of Great Indian Government”

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Faisal February 20, 2012 at 1:59 am

Ramesh, he means political factors.

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Suraj February 20, 2012 at 2:50 pm

Thanks all…..

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Shafy February 20, 2012 at 3:45 pm

Take d case of XUV 500… At present the demand is high. so what Mahindra cud hv done is increase d manufacturing capacity, which includes crores of investment in additional machines, new workforce, new technologyadditional land etc. This results into a lot of capital investment.

And when the demand for d product goes down (which eventually will) , what does mahindra do with their additional investment. These facilities incur fixed costs which will eat into d profitability of d company..

What i feel is that these companies are thinking long term to avoid future losses at the cost of larger present revenues..

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Suraj February 20, 2012 at 4:49 pm

yup… a agree with you shafy….

And I don’t say adding the capacity is THE WAY for such problems, but there are other ways to increase production of your line.
1.Like flexible mfg lines
2.Allocating capacity of not in demand model to in demand model
3.Before launching Keeping a good amount of vehicles ready, like Hyundai do.

So, my intention is that, by not providing a product at right time to your customer, collateral damage takes place:
One, the customer becomes unhappy and loses interest
Second, you lose your customers which reduces value/enthusiasm of your product in market.

Keep it in mind: If you sell more in numbers, your (R&D costs)/unit reduces. Giving you faster returns.

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Shafy February 20, 2012 at 4:55 pm

well Mr. Suraj..
1. Wat do u mean by flexible mfg lines?

2. Allocating capacity… : They will be using much better process than wat u r trying to say.

3. Before launching…. : This incurs inventory carrying costs. Also wat if there is low demand.?

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Suraj February 21, 2012 at 10:22 am

Carrying inventory for 1-2 months is better than losing customers in large number..

Lastly, people at M&M are surely doing the best possible things to eliminate waiting. They are good at it.
BUT question remains is will you and every other common consumer will stand by for XUV till Jan/Feb 2013???? Given the fact that many more attractive products are lined up for Indian market. Like Ford EcoSports, Hyundai & Maruti with their concepts.

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bushi May 15, 2012 at 2:38 pm

busheeeeeeeeeeeeeee

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bushi May 15, 2012 at 2:38 pm

busheeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee

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